Detailed parameters of Panasonic CM402 high-speed placement machine:
High placement accuracy:
• High-precision placement 50μm (Cpk ≧ 1.0) high-precision base-machine, and with high-precision calibration function
• Flexible combination of various ways to meet various production needs
Perfect software system:
• Simple process software, complete single machine optimization and production line balance optimization at one time
• Adopt LINE COMPUTER management method to constantly monitor production management information and material usage status
• IPC smart component *** system, not only can *** PCB ID and prevent refueling errors, but also can always monitor the quality of the entire production line
Control and feedback (including monitoring of printing presses and reflow ovens).
Mounting head type High speed, universal
Number of nozzles 8 nozzles / head × 4 3 nozzles / head × 4
Placement speed 0.06 sec / Chip 0.21sec / Chip
Mounting accuracy ± 0.05mm ± 0.035mm
Number of racks placed *** Can be placed 216 stations (8mm double) rack
Corresponding element size 0603C / R–L24mm × W24mm 0603C / R–L100mm × W90mm
Substrate size L50mm × W50mm ~ L510mm × W360mm
It can achieve the rapid transfer of substrates and convenient product switching, which can reduce the loss of production utilization rate to ***.
High production capacity:
• Realize high-speed production capacity of 60000 CPH (after system upgrade can reach 66000CPH)
• The fastest substrate transfer time reaches 0.9 seconds. Flexible substrate transportation, reducing the time of transportation loss
***rate:
• CP / CPK self-checking function, customers can check the accuracy of the device during the use of the device
• 0603 Narrow-pitch placement component absorption rate and one-time pass rate of the product in the entrepreneurial world ***, such as the current mass-produced Ipod MP3
• Programmable precision pressure insertion to achieve 100% automatic insertion of hand-inserted components. For example: I / O Port, shaped Connector, copper pillar, etc.
Panasonic CM402-L/CM402-M
• A large number of mature reliability designs are adopted to greatly reduce the downtime of failures to achieve high-rate production.
• The fewest production line material racks in the world. A total of 5 kinds of material racks can correspond to all the tape components
• Realize intelligent taping material rack, can automatically select the transmission mode according to the component, and have a variety of other intelligent functions
• Stand-alone *** can mount 216 kinds of components
• One-piece trolley exchange connection / tape / feed frame and other enriched peripheral devices realize non-stop refueling, the actual production utilization rate reaches 85% -90%
| Placement Head |
8 nozzle head |
|---|
Description
SPECIFICATION
| Item | Specifications | |
| Mounting angle | 0° to 359° (It can be set in increments of 0.01°.) | |
| Mounting range | Refer to the Reference Manual. | |
| Board flow direction | Refer to the Reference Manual. | |
| Control system | Microcomputer system | |
| External memory | Data is saved in PT. (Approximately 1 MB is required for saving a piece of data, depending on the hard disk space of PT.) One type per 3.5-inch floppy disk | |
| Power source | Machine body | Normal service source: Three-phase 200±10 VAC or 400±20 VAC |
| Frequency: 50/60 Hz | ||
| Peak current value during operation | CM401-M: 18 A CM401-L: 15 A CM402-M: 27 A CM402-L: 20 A Rated voltage 200 VAC: Measured based on our aging data Take this into account when choosing the primary power supply AVR (Stabilized power supply), etc. (The peak current value varies depending on the operation data.) |
|
| Power supply for HUB ∗ 3 | Single-phase 100 VAC to 240 VAC, Frequency: 50/60 Hz | |
| Rated capacity | Machine body | CM401-M: 1.7 kVA CM401-L: 1.6 kVA CM402-M: 3.5kVA CM402-L: 2.5 kVA |
| Power supply for HUB ∗ 3 | 140 VA | |
| Supply air pressure | 0.49 MPa to 0.78 MPa (Working air pressure: 0.49 MPa to 0.54 MPa) | |
| Outside dimension | CM401-M: 1260 mm (W) × 2460 mm (D) × 1430 mm (H) | |
| CM401-L: 1260 mm (W) × 2690 mm (D) × 1430 mm (H) | ||
| CM402-M: 2350 mm (W) × 2460 mm (D) × 1430 mm (H) | ||
| CM402-L: 2350 mm (W) × 2690 mm (D) × 1430 mm (H) | ||
| ∗ Three-color signal tower and color touch panels not included | ||
| Mass ∗2 | CM401-M: 1500 kg (Standard configuration, excluding a collectively changing truck) | |
| CM401-L: 1665 kg (Standard configuration, excluding a collectively changing truck) | ||
| CM402-M: 2700 kg (Standard configuration, excluding a collectively changing truck) | ||
| CM402-L: 3000 kg (Standard configuration, excluding a collectively changing truck) | ||
| ∗ (One) Collectively changing truck: 140 kg | ||
| Environmental condition | Temperature: 10°C to 35°C Humidity: 25% RH to 75% RH (No condensation) |
|
| Transportation and storage condition | Temperature: −20°C to 60°C Humidity: 75% RH or less (No condensation) |
|
| Altitude | 1000 m or less, above sea level | |
| Noise | < 70 dB (A) | |
INFO
DOCUNMENT DOWNLOAD:
Related products
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general placement head (8 nozzles): 0.058 seconds/chip (A-0 type, 0603 chip is 0.068 seconds/chip), 0.45 seconds/QFP (D-0, D-2, D-3 type); multi-function
placement head (3 nozzles): 0.75 seconds/QFP (E-1 type, E-2 type);
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Features & Benefits:
One platform solution for any kind of production
Commonality with existing equipment
Linear motor drive increases reliability and reduces maintenance
Wide component capability from 0402 (01005) chips to 90 x 100mm on up to 18" x 20" boards
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Panasonic NPM-D
The PANASONIC NPM-D is a highly advanced and efficient placement machine that offers outstanding speed and precision for electronics manufacturing. With its innovative technology and user-friendly interface, the PANASONIC NPM-D can handle a wide range of component types and sizes, making it suitable for diverse production needs
Panasonic NPM-DX
The NPM-DX provides a greater line throughput, better quality and lower production cost featuring an autonomous line control, which guaranties a stable operation based on automatic functionality. This functionality in combination with the machine set up offers a labour-saving production with improved utilization. In combination with the Panasonic software environment and embedded into an Industry 4.0 philosophy, the user can expect a modern shop floor management system including various remote operation options, feeder setup navigation, component supply navigation etc. In total, the NPM-DX reduces downtimes and increase the line throughput. With 92 400 cph and a feeder capacity for up to 136 reels, the NPM-DX is the ideal solution to meet the expectation of an evolving electronics assembly industry. The NPM-DX can process PCB sizes of up to 510 x 590 mm and place large connectors (up to 150 x 25mm) and other components (up to 120 x 90mm). This and other features make the NPM-DX the best solution for high volume-mix manufacturing.
Panasonic NPM-GH
Modular placement machine with industry-leading productivity and placement accuracy
Industry-leading edge device that achieves Autonomous Factory
Evolution of core structural units such as placement head and component recognition camera, placement accuracy and CPH has improved
Compatible with APC-5M software for autonomously suppressing irregularities in the 5Ms
Inherits concept of conventional NPM series, allows for use of existing feeders, nozzles, and carts (minimum investment)
Combination with Auto Setting Feeder realizes ±10μm placement accuracy
Panasonic NPM-TT
Features & Benefits
Compatible with lightweight 8-nozzle or 3-nozzle head V2
Part Range: (01005) 0402 chip to 1 20L x 90W x 28T to BGA up to 80 x 80 component range
Process up to 40 trays and 26 fixed tape and reel inputs per side for a total of 92 available inputs
Minimize downtime with pre-pickup smart tray component inspection and interchangeable feeder and tray locations
Compatible with CM and NPM-series intelligent feeders & nozzles
Panasonic NPM-TT2
Key Features
Compatible with lightweight 8-nozzle or 3-nozzle head V2
Part Range: (01005) 0402 chip to 1 20L x 90W x 28T to BGA up to 80 x 80 component range
Process up to 40 trays and 26 fixed tape and reel inputs per side for a total of 92 available inputs
Minimize downtime with pre-pickup smart tray component inspection and interchangeable feeder and tray locations
Compatible with CM and NPM-series intelligent feeders & nozzles
Panasonic NPM-W
Features & Benefits
1.High area productivity with total mounting lines
Higher productivity and quality with printing, placement and inspection process integration
2.For larger boards and larger components
PCBs up to a size of 750 × 550 mm with component range up to 150 × 25 mm
3.Higher area productivity through dual lane placement (Selection spec.)
Depending on the PCB you produce, you can select an optimal placement mode - "Independent" "Alternate" or "Hybrid"
